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Laminated Bags — Design Guide

From choosing a shape to approving your final proof — here’s every step in designing a laminated tote that’s completely yours.

Our custom laminated bags are built for brands that can’t be reduced to a one-color imprint. With full-color CMYK printing, edge-to-edge bleeds, and your choice of gloss or matte finish, every panel of the bag becomes a canvas. Here’s exactly how the process works — from the first decision to the finished product in your hands.

1

Step One — Foundation

Choose Your Shape & Dimensions

Start by deciding what your bag needs to do. We offer 12 stock shapes — grocery totes, brief shoppers, gift bags, farmers market styles, and more — or you can design a fully custom silhouette from scratch through our Build Your Own program. Width, height, and gusset depth are all specifiable.

12 stock profiles to choose from across all use cases
Tall narrow designs work well for wine and bottle carriers
Wide flat shapes suit retail, fashion, and trade show applications
Handle length and attachment style selected at this stage

Stock Shapes Available

12 Profiles, Infinite Sizing

Brief Shopper
Farmers Market
MEGA Grocery
Gift Bag (Sm / Lg)
Custom — Build Your Own

Material Options

Base Fabric Choices

Woven Polypropylene
Non-Woven PP
rPET Recycled Plastic

2

Step Two — Substrate

Select Your Base Material

The structural foundation of your bag is a woven or non-woven polypropylene fabric. This base determines weight, rigidity, and how well the bag holds its shape when loaded. Recycled material options — including rPET made from reclaimed plastic — are available for sustainability-focused programs.

Woven PP: stiffer, more structured, ideal for grocery and retail
Non-woven PP: lighter, softer drape, lower minimums on select styles
rPET recycled: diverts ocean and landfill plastic, same durability
2,500 unit minimum on most styles; 200 units on select non-woven

3

Step Three — Artwork

Prepare Your Design Files

Unlike screen-printed bags that limit you to 1–4 spot colors, laminated bags accept full-color CMYK printing with 100% coverage. Your artwork wraps edge to edge across every panel — front, back, sides, and gusset — with no imprint area restriction.

Supply vector files (AI, EPS) or high-res raster at 300 DPI minimum
Photographic images, gradients, and complex patterns all reproduce faithfully
A free digital proof is included before any production begins
Bleed and safe-zone templates provided for every bag shape

Print Capability

Full CMYK, Edge-to-Edge

100% color coverage
Photographic imagery
Complex gradients
All-panel wrap printing

Finished custom laminated bag example
4

Step Four — Lamination

Apply the Laminate Layer

After printing, a clear laminate film is heat-bonded to the surface. This layer is what gives the bag its distinctive look and feel — protecting the ink, adding structural rigidity, and delivering either a gloss or matte surface finish depending on your selection.

Laminate bonds permanently — colors won’t fade, crack, or peel
Adds water resistance and wipe-clean durability
Available in gloss (high-sheen) or matte (soft, velvety) finish
Same process works on both woven PP and rPET substrates

5

Step Five — Surface Finish

Choose Gloss or Matte

This is the decision most clients agonize over — and both options are excellent. Gloss maximizes color vibrancy and shelf impact. Matte communicates premium quality and has a tactile feel customers notice immediately. Your brand positioning and artwork style should guide the choice.

Gloss: vivid, high-sheen — best for grocery, food & beverage, trade shows
Matte: soft, velvety — best for luxury, wellness, fashion, organic brands
No price difference between finishes — purely an aesthetic choice

Finish Options

Two Looks, One Process

Gloss — Vivid, high-shine retail look
Matte — Soft, premium, tactile feel

Order Details

What to Expect

2,500 unit min (most styles)
200 unit min on select non-woven
Free digital proof included
Fortune 500 client experience

6

Step Six — Production & Delivery

Approve Your Proof & Place Your Order

Once artwork is approved, production begins. Lead times vary by style and quantity — our team will give you a firm ship date at the time of order. We’ve managed large-scale programs for Fortune 500 clients and understand what it means to hit a deadline.

Free digital proof provided before production begins
Rush production available on select styles — ask your rep
Direct-to-event shipping available for trade show programs
Satisfaction guaranteed — we stand behind every order

Client Gallery

Real laminated bags from real brands

Custom laminated farmers market bag
Farmers Market

Edge-to-edge CMYK print on laminated woven PP — full bleed front and back panels.

Custom laminated grocery tote
Grocery / Retail

Standard grocery silhouette with custom brand graphics — gloss finish shown.

Custom laminated brief shopper bag
Brief Shopper

Brief shopper shape — wide panels ideal for bold brand statements and photographic art.

Custom laminated tote bag
Trade Show / Events

Bold graphic design printed edge-to-edge — gloss lamination makes colors pop under any lighting.

Custom laminated specialty retail bag
Retail / Specialty

Full panel artwork with photographic detail — only achievable with laminated woven PP and CMYK.

MEGA Shopper extra large laminated grocery bag
Grocery / Large Format

MEGA Shopper extra-large tote — full-color print on an oversized laminated PP bag built for heavy loads.

Gloss vs. Matte

A closer look at your two finish options

Gloss Lamination

High-Sheen Surface

Gloss delivers maximum color saturation and a reflective sheen that commands attention on retail shelves and at trade shows. Colors appear vivid and bold, and the surface has a smooth, hard feel. Ideal for brands with colorful artwork that benefits from visual punch.

Best for: grocery retail, food & beverage, vibrant brand palettes, trade show giveaways

Matte Lamination

Soft, Velvety Surface

Matte creates a tactile, non-reflective surface that communicates premium quality and sophistication. Colors appear slightly softer, with less glare under retail lighting. The texture is one customers notice the moment they pick up the bag.

Best for: luxury retail, wellness & beauty, fashion, organic and natural products

Ready to Start Your Project?

Request a free quote on any laminated style, or call to discuss a custom shape. A free digital proof is included with every order.

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